RC Truck and Construction

RC Truck and Construction (https://www.rctruckandconstruction.com/index.php)
-   Construction Equipment (https://www.rctruckandconstruction.com/forumdisplay.php?f=6)
-   -   Bruder 574 RC conversion weekend project! (https://www.rctruckandconstruction.com/showthread.php?t=12500)

SteinHDan 04-17-2017 07:20 PM

Bruder 574 RC conversion weekend project!
 
Hi!

I know there has been a lot of Bruder 574 conversions, but not one like this one..

The goal was to try to convert the Bruder 574 to RC with the very least amount of work during a weekend. (Easter had a long weekend and thus it would be possible)

Note that there is no steering servo in this conversion!


http://d1t2tbzmskak12.cloudfront.net...der/Bruder.jpg


There are some 3D-printed parts in the front and in the back:

http://d1t2tbzmskak12.cloudfront.net...ruderParts.jpg

The front and rear axles are 30mm aluminum tubing with 2mm walls.


I re-used the wheels:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1524.jpg

All the wheels are drive by a 12v 24rpm gear motor:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1529.jpg


The hubs I got from Ebay didn't have a thread, so I tapped a M4 thread in them:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1530.jpg


I 3D-printed a stencil to help guide where the holes should be:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1531.jpg


Then I assembled the rear pivot:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1535.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1537.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1543.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1544.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1545.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1549.jpg

http://d1t2tbzmskak12.cloudfront.net.../IMAG1549a.jpg

http://d1t2tbzmskak12.cloudfront.net.../IMAG1549b.jpg

http://d1t2tbzmskak12.cloudfront.net.../IMAG1549c.jpg


Cut away the fake axle to make room for wires going from the front to the back:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1558.jpg


Assembled the front section:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1559.jpg


Like in the rear there is a small screw holding hitting a small hole in the axle that fixes it in the printed part:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1561.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1562.jpg


The motors are held in place by two M4 5mm long set screws, one on each side (for balancing the position in the tube):

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1563.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1564.jpg


I remove one screw from the firgelli actuators and re-insert that into the holder. That way the actuator is fixed inside the holder:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1569.jpg

SteinHDan 04-17-2017 07:29 PM

Re: Bruder 574 RC conversion weekend project!
 
http://d1t2tbzmskak12.cloudfront.net...r/IMAG1571.jpg


I re-purposed the original Bruder axles in both ends of the boom cylinders. The new lengths were 100mm and 85mm. I cut away that part that previously held the wheels.

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1572.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1574.jpg


I 3D-printed another stencil to help guide where the holes in the bottom should be. It's important to do this before cutting away the original axle mounts, otherwise there will be no reference points:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1575.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1576.jpg


3D-printed a stencil for the top holes as well:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1577.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1578.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1579.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1580.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1581.jpg


The top cylinder is mounted with two M4 screws:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1582.jpg


For the boom cylinder mounts, i just added something to avoid them sliding inwards:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1584.jpg


http://d1t2tbzmskak12.cloudfront.net...r/IMAG1587.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1588.jpg

SteinHDan 04-17-2017 07:35 PM

Re: Bruder 574 RC conversion weekend project!
 
Video:


https://youtu.be/MBxpjOn_Arw


http://d1t2tbzmskak12.cloudfront.net...der/video1.jpg

SteinHDan 04-18-2017 04:01 PM

Re: Bruder 574 RC conversion weekend project!
 
In case anyone wants to try the same approach, here are the 3D files:

The full model in Fusion 360 format:
- BruderLoader+v13.f3d

The individual 3D-printed parts:
- BoomCylinderMount.stl
- FrontBottomHolesTemplate.stl
- FrontSideSpacer.stl
- FrontStructure.stl
- FrontTopHolesTemplate.stl
- RearAxle.stl
- RearAxleMountFront.stl
- RearAxleMountRear.stl
- WheelBoltsTemplate.stl

frizzen 04-18-2017 06:09 PM

Re: Bruder 574 RC conversion weekend project!
 
That is awesome! Great conversion, and thanks for offering up files so others can follow your lead.

SteinHDan 04-18-2017 06:40 PM

Re: Bruder 574 RC conversion weekend project!
 
Thanks, Frizzen!


Here are some specs on the parts too:
- A normal 4ch RC transmitter and receiver (for once no embedded PC :-) )
- 1 x 3S battery ~2000mAh
- 2 x Sabertooth 2x5 R/C
- 4 x JGA25-370 12V 24RPM
- 1 x L12-S Actuator with Limit Switches - 30mm - 100:1 - 12 volts
- 2 x L12-S Actuator with Limit Switches - 50mm - 100:1 - 12 volts


The steering is controlled by wiring the motors such that both the front and the rear part move as tanks, but in opposite directions. I only use one controller for both the drive and steering. The other controller controls the boom and bucket.

The wiring for the drive motors:
- Channel 1: Front left motor + rear right motor
- Channel 2: Front right motor + rear left motor

The first motor controller works in mixed mode. The other in normal mode.


Stein :-)

Efroeh 04-18-2017 10:05 PM

Re: Bruder 574 RC conversion weekend project!
 
Awesome conversion very well thought out design. Great job

TheBennyB 04-18-2017 11:09 PM

Re: Bruder 574 RC conversion weekend project!
 
Fantastic work! Really awesome stuff, good thinking on the templates as well.

SteinHDan 04-19-2017 03:05 AM

Re: Bruder 574 RC conversion weekend project!
 
Thanks, Efroeh and TheBennyB!

Stein :-)

Rvjimd 04-22-2017 01:33 PM

Re: Bruder 574 RC conversion weekend project!
 
Very cool, thanks for the detail, I like the different ideas you used!

Jim

SteinHDan 06-15-2017 05:10 PM

Re: Bruder 574 RC conversion weekend project!
 
Here are two videos of the first dirt digs:


http://d1t2tbzmskak12.cloudfront.net...deo-dirt-1.jpg






http://d1t2tbzmskak12.cloudfront.net...deo-dirt-2.jpg



At least it digs normal dirt with small rocks and all, even if it's not a full bucket on each load. :-)


Stein :-)

kaptain Jack 06-16-2017 08:16 AM

Re: Bruder 574 RC conversion weekend project!
 
Man, thx for sharing the files, very kind of you. And job well done.

Rvjimd 06-16-2017 12:21 PM

Re: Bruder 574 RC conversion weekend project!
 
Turned out really nice! Thanks for the files! I haven't yet, but will download them just in case I decide to do one of these!

Jim

SteinHDan 08-09-2017 05:56 PM

Re: Bruder 574 RC conversion weekend project!
 
I see that I've left out some information:

- The aluminum axle tubes are cut to 135mm length.
- The wheel hubs (4mm axle) were bough here: http://www.ebay.com/itm/322385127356


Best regards,
Stein :-)

skeeter 08-09-2017 11:21 PM

Re: Bruder 574 RC conversion weekend project!
 
THANKS for the link to E-bay parts! :bounce: I've been trying to find those for a project I've had laying around. I ordered one each, 3, 4, 5, & 6MM. :) Once I see which one(s) fit the best, I can them buy more of them.

skeeter 08-27-2017 03:29 AM

Re: Bruder 574 RC conversion weekend project!
 
A great big THANK-YOU, sir for sharing the STL files. With todays addition of a 3D printer, I can now make one of these. I'm excited to get started, just have to wait for the delivery of the Bruder loader to get here................That, & have some spare time. LOL! I know when winter gets here, I'll have more than enough spare time to complete ALL my projects, & then some.

SteinHDan 08-27-2017 07:15 AM

Re: Bruder 574 RC conversion weekend project!
 
Thanks, Skeeter! :-)

Congratulations on your newly acquired printer! :-)

I've also put the files up on Shapeways if there anyone not owning a 3D-printer but still wants to get the parts made:
- https://www.shapeways.com/search?q=s...D+loader&type=
I think Shapeways is very expensive, though...

There is a third alternative and that is https://www.3dhubs.com/
There you can get the parts printed on someone's 3D printer close to you.


Best regards,
Stein :-)

Rvjimd 08-27-2017 07:30 AM

Re: Bruder 574 RC conversion weekend project!
 
Skeeter,

I'm jealous, sounds like a LOT of fun getting to learn and play with a new 3D printer and converting a loader! You should start a build thread including setting up and using the new printer!

Stein,

Thanks again for sharing the files and knowledge!

Jim

SteinHDan 08-27-2017 08:12 AM

Re: Bruder 574 RC conversion weekend project!
 
Thanks, Jim! :-)

Stein :-)

SteinHDan 08-27-2017 02:00 PM

Re: Bruder 574 RC conversion weekend project!
 
I bought a smaller radio for my sons to get a better grip:

- https://hobbyking.com/en_us/turnigy-...er-mode-2.html

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1605.jpg


It did not have self-centering for all the axis on the joysticks, so I opened it up to see if there was just something to screw loose or something like that to get it to self center.

But there was a part missing to get the self-centering functionality. I copied the design in Fusion 360 and 3D-printed a new part.

- STL file: http://d1t2tbzmskak12.cloudfront.net...tickCenter.stl

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1606.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1607.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1608.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1609.jpg




Also, the spring was missing. I took that from an old donor radio.

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1610.jpg


Putting it back into the radio:

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1616.jpg

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1620.jpg


The end result:
(now with self-centering on all axis)

http://d1t2tbzmskak12.cloudfront.net...r/IMAG1621.jpg





Stein :-)


All times are GMT -4. The time now is 03:44 AM.

Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.