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  #1  
Old 11-07-2010, 07:11 AM
Hanson50 Hanson50 is offline
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Default ? on shaping aluminum.

I have cut out a pair of pairs out of 1/8" aluminum with a bandsaw, and need to know how to smooth the edges (remove saw cut).
thank You Paul H. Hanson
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Old 11-07-2010, 07:41 AM
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Default Re: ? on shaping aluminum.

I myself use a file & sand paper,works like a charm!
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Old 11-07-2010, 09:49 AM
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Default Re: ? on shaping aluminum.

I use a stationary belt sander, Dremel and a file.
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Old 11-07-2010, 10:02 AM
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Default Re: ? on shaping aluminum.

Start with a file or Dremel then sandpaper until you get the finish you want. Might have to use a body filler to get the final finish that you want. Paint will cover more than you think in the way of scratches.
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Old 11-07-2010, 01:05 PM
Bodyman Bodyman is offline
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Default Re: ? on shaping aluminum.

when i did work on the 1:1 we would use a rasp file. it makes it smooth and you can shape with it. you have to cut a little big cause it takes it off fast.
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Old 11-07-2010, 02:56 PM
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Default Re: ? on shaping aluminum.

I use a 4.5 " angle grinder w/flap disk on occasion I'll use a file then sand with wet dri up to 1500 if polishing and 220 for painting .
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Old 11-09-2010, 06:35 AM
Hanson50 Hanson50 is offline
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Default Re: ? on shaping aluminum.

Thanks for the infomation Paul
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