Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

Been quiet around here in all sections.

I was too slow to paint the kenco and it rusted up. Recut it in stainless and painted it. Found some super thin .15mm THK M1.6 washers for assembly. Flipped the electro magnet to the top for added weight when collapsing. Needs some custom decals. Accidentally roasted one electromagnet by giving it full 3s lipo voltage through the ESC. Got real hot. No real harm since I have a spare.

https://i.ibb.co/HYVr670/kenco-6.jpg
https://i.ibb.co/2sKXmH3/kenco-4.jpg

Need a scale rigging system and route wiring to look like aux hydraulics.

In the short time I played with the machine at a hobby shop in Mesa, it was apparent there's little traction on plywood. Most noticeable at reach as there is no real counterweight. Fix is some molded "rubber" track pads. I don't think I could pull off self made rubber molded tracks, but snap on inserts are doable. First step was some cad and 3d printed prototypes. Got some SLS TPU and some rigid abs samples. Fit is fine, the rigid ones are difficult to snap on. The TPU ones are good. Nice attachment, and feels like improved traction. They're way too expensive to print each one, so I have to cast my own to actually try them. Done it a little at work. Made a 2 piece silicone mold and started pouring.

Pads will be polyurethane. First material I got is soft durometer, but way too flexible kinda feels like a silicone. Second material is higher durometer, and higher stiffness but still too flexible for retention. Neither are exactly what I'm looking for, but I'll pour as many as I can to test them out. I can only make 2 per day. Need 84 for a full set.

https://i.ibb.co/8cX58n2/track-pads-...d-test-fit.jpg
Printed samples. Were also used as the mold master.

https://i.ibb.co/4Wt114D/track-pad-mold-making.jpg
Mold making in progresses. Added fill and vent ports, then poured the top half of the mold.

https://i.ibb.co/Gpp7259/track-pad-f...g-no-color.jpg
leftmost is my casting, other two were printed. No black colorant added so I don't waste it. Casting is full of bubbles. I don't have vacuum degassing, but maybe I should build one.

Also looking for a affordable toolmaker to possibly switch to injection molded parts. Protolabs doesn't want to cam out the snap fit undercut, so I'll look overseas. Proper injection molded parts will be nicer and have a better selection of materials.

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

Great looking grapple!

Cool track pad design, hopefully that'll get the traction you need

For degassing, you might be able find a painting pressure pot easier than making vac chamber?
Resin poured from higher can also help reduce bubbles you get into the part. A thin ribbon pour can help degas as it extends, plus it traps less air as it hits surface than doing it as a bigger faster pour

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

Thanks frizzen. Extending my funnel upwards would be real easy to try. Lets we how it does.

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

Tried out the elevated pour. So far so good. Still has small internal bubbles when cut, but OK for my use.

https://i.ibb.co/4Vk4d8r/track-pads-molded.jpg
https://i.ibb.co/VQJRGf3/track-pads-molded-2.jpg

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

Glad that was helpful. Those pads are looking great!

I know with open pours some epoxies will let you clear out near-surface bubbles with a butane torch lightly, not sure how it might work with dark tinted poly before trying to mold?

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

The Veg Oil Guy on YouTube has shown how to build an inexpensive vacuum chamber for degassing investment plaster before using it to cast a mold. He even shows how to build a hand powered vacuum pump out of PVC pipe, you might want to check his stuff out.

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator now is a little strap to secure the bucket and slew
 

I needed a new brake bleeder for my real truck. Did the vacuum style, so maybe I can use the same to degas the resin. Haven't tried it yet.

The little ZX did get its first taste of real dirt. Brought it out to a raw sandy wash. Dug a trench 6 ft long by 9" deep. Machine did well. Proper digging technique was key. Occasional small rocks below the surface were not an issue. The hardpack dirt nearby had too many golf ball sized stones in it and was slow digging.

https://i.ibb.co/Z82wD15/trench-long.jpg

The excavator and dumper bouncing around in the backseat of my truck wasn't ideal. The excavator was ok, but the dumper would roll. Came up with some transport crates. Also conceals the contents when loading the truck so I don't look insane with my toys.

20mm square aluminum extrusion frame, aluminum deck, acrylic sides and top panel. Everything screws together. Made long nut plates, but tapping 80 M5 holes is not so fun. Found some tiny 3/4" wide ratchet straps. With a couple redirect brackets those will cinch the tracks to the deck. Locating blocks will secure it side to side and fore/aft. All I need is a strap to hold the bucket and prevent the slew from moving. It's meant to open by removing the upper 5 faces as one piece, leaving only the floor. Should allow good access for strapping things down. Will be slow to open/close since there is a lot of hardware.

Have some brackets to mount casters if I want to roll them any distance. Could stack 2 or 3. Sized to the largest machine I'll likely own: Lesu 4 axle roll off. The 3 axle dumper I already have fits no problem.

https://i.ibb.co/Ks6mB9m/transport-box-3.jpg https://i.ibb.co/ynC1xxr/transport-box-2.jpg
https://i.ibb.co/4wbSr0w/transport-box-1.jpg https://i.ibb.co/0m9624y/transport-box-4.jpg
https://i.ibb.co/sC8wz3V/transport-box-6.jpg https://i.ibb.co/6ZCFXqD/transport-box-5.jpg

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

Those cases are pretty slick, and being able to strap them down eliminates the need for foam..

Re: Metal Hobi MH-245 kit as Hitachi ZX245 excavator
 

Thanks Jerry. I hope the tie down system is as solid as expected.

Tapping the stainless steel nutplates sucks, so I ordered some aluminum nutplates. Thread tear out will be a concern.